1100 Aluminum Plate: An Industrial Material with Outstanding Performance

I. Introduction

II. Performance Characteristics of 1100 Aluminum Plate

1. Good processing performance
   1100 aluminum plate has good plasticity and processability and can be made into products of different shapes and sizes through various processing methods. It can be subjected to processing operations such as stamping, stretching, and bending, and is not prone to cracks and fractures during the processing process.
2. Excellent corrosion resistance
   1100 aluminum plate has good corrosion resistance in the atmospheric environment and can resist oxidation, corrosion, and rust. This enables it to maintain good performance in outdoor and humid environments.
3. Good electrical conductivity
   1100 aluminum plate has good electrical conductivity and is an ideal conductive material. It can be used to manufacture products such as wires, cables, and electrical components, and can effectively transmit current and signals.
4. Low density
   The density of 1100 aluminum plate is relatively low, much lighter than other metal materials such as steel and copper. This gives it a great advantage in application fields that have requirements for weight, such as aerospace and automobile manufacturing.
5. Recyclability
   1100 aluminum plate is a recyclable material. It can be recycled and reprocessed for recycling, reducing the consumption of natural resources and environmental pollution.

III. Chemical Composition of 1100 Aluminum Plate

IV. Physical Properties of 1100 Aluminum Plate

1. Density
   The density of 1100 aluminum plate is 2.71 g/cm³, which is relatively low.
2. Melting point
   The melting point of 1100 aluminum plate is 660℃.
3. Thermal conductivity
   The thermal conductivity of 1100 aluminum plate is 217 W/(m·K), which has good thermal conductivity.
4. Electrical conductivity
   The electrical conductivity of 1100 aluminum plate is 37.7 MS/m, which has good electrical conductivity.

V. Mechanical Properties of 1100 Aluminum Plate

1. Tensile strength
   The tensile strength of 1100 aluminum plate is 95-130 MPa.
2. Yield strength
   The yield strength of 1100 aluminum plate is 35-60 MPa.
3. Elongation
   The elongation of 1100 aluminum plate is 30-40%.

VI. Application Fields of 1100 Aluminum Plate

1. Electronic and electrical field
   1100 aluminum plate has good electrical conductivity and processing performance and is widely used in the electronic and electrical field. It can be used to manufacture products such as wires, cables, electrical components, and radiators.
2. Aerospace field
   The low density and good corrosion resistance of 1100 aluminum plate make it widely used in the aerospace field. It can be used to manufacture products such as aircraft fuselages, wings, and engine parts.
3. Automobile manufacturing field
   1100 aluminum plate is also widely used in the automobile manufacturing field. It can be used to manufacture products such as car bodies, engine parts, and wheels, which can effectively reduce the weight of the car and improve the fuel economy of the car.
4. Architectural decoration field
   1100 aluminum plate has good corrosion resistance and decorative properties and is widely used in the architectural decoration field. It can be used to manufacture products such as curtain walls, ceilings, and doors and windows.
5. Packaging field
   1100 aluminum plate has good plasticity and corrosion resistance and is widely used in the packaging field. It can be used to manufacture products such as food packaging, pharmaceutical packaging, and cosmetic packaging.

VII. Processing Technology of 1100 Aluminum Plate

1. Melting
   The production of 1100 aluminum plate first requires melting. Aluminum ingots, iron, silicon, copper and other raw materials are added to the furnace according to a certain proportion and heated and melted. During the melting process, parameters such as temperature, time, and stirring speed need to be controlled to ensure that the raw materials are fully melted and mixed evenly.
2. Casting
   The melted aluminum liquid needs to be cast to make aluminum plate blanks. The casting methods mainly include continuous casting and semi-continuous casting. Continuous casting is to continuously inject the aluminum liquid into the mold and form the aluminum plate blank through cooling and solidification. Semi-continuous casting is to inject the aluminum liquid into the mold in batches. Each batch of aluminum liquid is less, and the aluminum plate blank is formed through cooling and solidification.
3. Hot rolling
   The cast aluminum plate blank needs to be hot-rolled to improve its strength and hardness. Hot rolling is to heat the aluminum plate blank to a certain temperature and then roll it through a rolling mill. During the hot rolling process, parameters such as temperature, rolling speed, and reduction need to be controlled to ensure the quality and performance of the aluminum plate.
4. Cold rolling
   The hot-rolled aluminum plate needs to be cold-rolled to further improve its surface quality and dimensional accuracy. Cold rolling is to roll the hot-rolled aluminum plate at room temperature through a rolling mill. During the cold rolling process, parameters such as rolling speed, reduction, and tension need to be controlled to ensure the quality and performance of the aluminum plate.
5. Annealing
   The cold-rolled aluminum plate needs to be annealed to eliminate its internal stress and improve its plasticity and processability. Annealing is to heat the cold-rolled aluminum plate to a certain temperature, hold it for a period of time, and then cool it slowly. During the annealing process, parameters such as temperature, time, and cooling speed need to be controlled to ensure the quality and performance of the aluminum plate.
6. Surface treatment
   The annealed aluminum plate needs to be surface-treated to improve its corrosion resistance and decorative properties. The surface treatment methods mainly include anodizing, spraying, and electroplating. Anodizing is to use the aluminum plate as the anode and electrolyze it in an electrolyte to form an oxide film on the surface of the aluminum plate. Spraying is to spray paint on the surface of the aluminum plate to form a protective film. Electroplating is to plate a metal coating on the surface of the aluminum plate to improve its corrosion resistance and decorative properties.

VIII. Quality Control of 1100 Aluminum Plate

1. Raw material inspection
   Before producing 1100 aluminum plate, the raw materials need to be inspected to ensure that the quality of the raw materials meets the requirements. Raw material inspection mainly includes chemical composition analysis, physical property testing, and visual inspection.
2. Production process control
   During the production process, strict control needs to be carried out at each link to ensure that the quality and performance of the product meet the requirements. Production process control mainly includes the control of parameters such as melting temperature, casting speed, hot rolling temperature, cold rolling reduction, and annealing temperature.
3. Finished product inspection
   After production is completed, the finished product needs to be inspected to ensure that the quality and performance of the product meet the requirements. Finished product inspection mainly includes chemical composition analysis, physical property testing, dimensional accuracy inspection, and visual inspection.

IX. Market Prospect of 1100 Aluminum Plate